The Importance of Getting Custom Made Gears
If asked to envision the creation of gears, most people may think of it as a method that entails the massive-quantity, big factory manufacture of many gears of the same kind for some far-off application. To many people, gears may come in different sizes and shapes, with each belonging to some standard category that can bought off-the-shelf anywhere. But, unlike bolts and screws, the availability of gears is not limited to certain standard gauges and sizes. Based on certain applications, custom made gears may also be bought.
Although there are standard gear sizes and types, certain applications may require custom gears to come in small quantities and designed as well as engineered for a unique purpose. Ordinarily, special gear engineering aims at solving certain vital manufacturing processes.
Custom made gears play an important role when precision is required. Gears act as internal elements of systems, and the seamless operation of the systems relies on the flawless engagement of the gears with other moving parts. For example, gear tooth that’s twisted, even by a very small part of an inch, may bring about lasting damage or an immediate malfunction of the system. So, standard gear designs may not always support the level of gear precision that certain applications require, making customization the only viable alternative.
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Unique demands may also call for the customization of gears. The high-volume manufacture of certain consumer items may rely on gear types that can easily be duplicated, there’s an extensive array of projects where these standard gear types have no utility. For instance, a one-of-a-kind manufacture and mechanism may require specifications that cannot be traced in any pre-existing models, and that may require a special gear design.
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Similarly, reverse engineering gears are a valid goal for customization. This is typically the case when a customer needs a gear to be replaced in an older system. While such systems may no longer be made or serviced, their optimal operation may still rely on high-precision gears. The original gear design can be replicated by a custom gear maker through reverse engineering.
In case a customer wants a particular material to be used in the manufacture of a gear, customization may be the ideal choice. As such, you may order custom bronze, steel, plastic, or nylon gears, among other suitable materials. Ferrous metals can be a great choice when you’re focused on affordability and high-strength. When your priorities are machinability, resistance to corrosion, and light weight, choose non-ferrous metals.
There are a number of circumstances where custom made gears should be considered. Some of the reasons for ordering a particular design for your gears include the necessity for precision, distinct processes, reverse engineering, and specific materials of construction.